High Hardness and Wear Resistance-Best Steel for Forging Dies

Forging dies require steel with high hardness, ketangguhan yang baik, and strong wear and corrosion resistance, and they are often processed with CNC Machining Services for precision and durability. The following types of steel are commonly used:

Pelat Keausan Karbida1. Matrix Steel

Matrix steel is a special tool steel. Its chemical makeup is similar to the base of high-speed steel.

  • After heat treatment, a matrix structure is formed.

  • High strength and good toughness are provided.

  • It is used for tools that need both kekerasan Dan resistensi dampak.

2. PM23 Powder High-Speed Steel

PM23 is a type of metalurgi serbuk (PM) baja.

  • Kekerasan: HRC64–66

  • Steel purity is high, Jadi retak is reduced.

  • Strong wear resistance and toughness are achieved.

  • Commonly used in fine stamping dies.

  • Namun, the price is higher.

3. SKH-9 and DC53 Steel

When die life matters:

  • SKH-9 high-speed steel can be selected.

    • Kekerasan: HRC62–64

    • High tungsten content improves wear resistance.

  • If cost is a concern:

    • DC53 steel is an option.

    • Kekerasan: HRC60–63

    • Better wear and corner resistance than Cr12MoV.

4. Tungsten Steel (Paduan Keras)

Tungsten steel is known for its kekerasan ekstrim Dan ketahanan aus yang tinggi.

  • It stays hard even at 500°C.

  • At 1000°C, it still keeps high hardness.

  • Also offers strength, kekerasan, dan ketahanan terhadap korosi.

5. CPM-20CV Steel

CPM-20CV is a powder tool steel.

  • Excellent wear and edge retention

  • High corrosion resistance due to chromium

  • Useful ratings:

    • Edge Retention: 8

    • Ketahanan Korosi: 6

    • Grindability: 5

    • Popularity: 4

Piring BerbalutSteel That Is Both Hard and Wear Resistant

Several die steels offer both hardness and wear resistance. Below are commonly used options:

1. Cr12MoV Steel Plate

Cr12MoV is used in cold work dies.

  • Kekerasan tinggi dan ketahanan aus

  • Good for cutting tools and stamping dies

  • Suitable for hard material processing

2. Cr12MoV Steel

This steel is widely used in cold dies.

  • Ketahanan aus yang sangat baik

  • Maintains cutting performance at high temperatures

3. Baja Tahan Karat

Stainless steel contains chromium and nickel.

  • Offers corrosion and wear resistance

  • Keeps surface finish and mold quality

  • Also has high hardness, which increases die life

4. Cr12 Steel

Cr12 is a cold work die steel dengan:

  • High carbon and chromium levels

  • Very high hardness after heat treatment

  • Used for bending dies, punching dies, and cutting tools

5. P20 and S136 Steel

  • P20 Steel (2311 Baja):

    • Sudah mengeras sebelumnya

    • Good processing and wear performance

    • Used for mid-size plastic mold parts

  • S136 Steel (4Cr13MoV):

    • High-grade stainless

    • Offers good corrosion resistance

    • Ideal for precision molds

Tabel Ringkasan

Tipe Baja Kekerasan (HRC) Kekuatan Ketahanan Aus Ketahanan Korosi Kasus Penggunaan
Matrix Steel Sedang-Tinggi Tinggi Sedang Sedang High-impact tools
PM23 64–66 Tinggi Sangat Tinggi Sedang Precision stamping dies
SKH-9 62–64 Tinggi Tinggi Rendah Long-life cutting tools
DC53 60–63 Tinggi Tinggi Sedang General dies
Tungsten Steel ~70+ Sangat Tinggi Sangat Tinggi Tinggi High-temp, high-wear dies
CPM-20CV Tinggi Tinggi Sangat Tinggi Sangat Tinggi Wear and corrosion-prone dies
Cr12MoV 60–62 Tinggi Tinggi Sedang Cold dies, pemotong
Baja Tahan Karat ~55–60 Sedang Tinggi Sangat Tinggi Corrosive environments
Kr12 ~60+ Tinggi Tinggi Rendah Alat pelubang dan geser
hal20 ~30–35 Sedang Sedang Rendah Cetakan plastik
S136 ~50–56 Sedang Tinggi Sangat Tinggi Cetakan plastik presisi