Piastra in acciaio composito e resistente all'usura resistente all'usura

Difference and Application of Wear-Resistant Composite Steel Plate and Wear-Resistant Steel Plate

Introduzione

Wear-resistant steel plates are crucial in industries requiring durable materials. Ci sono due tipi principali: piastre in acciaio composito resistente all'usura e piastre in acciaio resistente all'usura trattate termicamente. Questa guida descrive le loro differenze e applicazioni.

Differenze tra piastre in acciaio resistenti all'usura e piastre in acciaio composito resistenti all'usura

Composition and Hardness

Piastra in acciaio composito resistente all'usura:
- Consists of a high-alloy wear-resistant layer welded onto an ordinary steel plate.
- Combines the wear resistance of the wear layer (hardness above HRC55) with the strength, deformation capacity, and weldability of the substrate.
Heat-Treated Steel Plate:
- Made from low-alloy steel quenched and hardened during rolling or post-heat treatment.
- General hardness ranges from HB360-600.

Wear-Resisting Mechanism and Performance

Piastra in acciaio composito resistente all'usura:
- The wear layer contains high-hardness alloy carbides (about HV1600) embedded in the matrix.
- Offers 5 A 6 times higher wear resistance than heat-treated steel.
Heat-Treated Steel Plate:
- Features a martensitic structure, providing uniform hardness and strength.
- Microhardness and macrohardness are similar, enhancing overall wear resistance.

Temperature Adaptability

Piastra in acciaio composito resistente all'usura:
- Suitable for high-temperature environments up to 650°C.
- Can be adapted for even higher temperatures.
Heat-Treated Steel Plate:
- Loses hardness above 250°C, Ridurre la resistenza all'usura.
- Cutting and welding can decrease hardness in the heat-affected zone.

Machinabilità

Piastra in acciaio composito resistente all'usura:
- Generally cut using plasma cutting.
- Limited forming capabilities, but can be processed as needed.
Heat-Treated Steel Plate:
- Compatibile con tutti i metodi di taglio.
- Good bending and forming performance.
- Can be processed into wear-resistant parts using various techniques like welding, sinking, and bolting.

Applications of Wear-Resistant Composite Steel Plates

Engineering and Machinery

Construction and Port Machinery:
- Paver ironing plates, conveyor components, excavator and loader bucket blades, plastic crushing equipment, bulldozer and grader blades, concrete mixing station linings and blades, hydraulic shears, shield machines, grabs, ship unloading equipment, screw conveyors, hatch covers, camion della spazzatura, and recycling stations.
Mining and Cement Machinery:
- Secchi, caricatori, tramogge, shearers, boring machines, scraper conveyors, silos, scivola, hoists, heavy truck bodies, frantoi, ball mills, screen plates, alimentatori, cement classifier shells and blades, roller presses, tifosi, and dust collectors.

Metallurgical Industry

Steel rolling equipment, minerale, coke, sintering hoppers, scrap shears, baling machines, blast furnace top hoppers, scivola, fodere, e trasportatori.

Power Plants, Impianti di cemento, and Ports

Mill liners, bucket reclaimers, pulverized coal pipes, coal distributors, tramogge, and unloading equipment liners.

Agricultural Machinery

Spiral blades for corn harvesters.

By understanding the differences and applications of wear-resistant composite steel plates and heat-treated wear-resistant steel plates, industries can choose the best material for their specific needs.