- 描述
复合钢板: Manufacturing and Processing Technology of Weld Overlay Wear Plate
Clad steel plate (also called weld overlay plate or hardfaced wear plate) is a composite material produced by depositing a wear-resistant alloy layer onto a steel base plate. Its performance depends not only on material composition but also on a precise and controlled manufacturing process.
Compared with ordinary steel plate production, clad steel plate requires multiple metallurgical and welding steps to achieve a stable wear-resistant surface.
1. Raw Material Preparation
| 材料 | 功能 |
|---|---|
| 基础钢板 | Provides strength and structural support |
| Welding alloy wire/powder | Forms wear-resistant overlay layer |
| Flux or shielding gas | Protects weld quality during deposition |
2. Surface Cleaning and Pre-Treatment
焊接前, the base plate must be thoroughly cleaned:
- 去除油污, 锈, and surface impurities
- Ensure clean bonding surface
- Improve metallurgical fusion quality
Proper pre-treatment is essential to avoid delamination and defects.
3. Preheating Process
The base plate is often preheated before overlay welding:
- 减少热应力
- Prevents cracking in hardfacing layer
- 提高粘合强度
Preheating temperature depends on steel grade and overlay system.
4. 堆焊工艺
This is the core manufacturing step of clad steel plate.
| Process Type | 特征 |
|---|---|
| 明弧焊 | Common, 性价比高, high deposition rate |
| 淹没的弧焊接 (锯) | Stable quality, suitable for large plates |
| PTA (Plasma transferred arc) | 高精度, excellent carbide control |
| 激光熔覆 | High-end process, 低稀释度, 高性能 |
The wear-resistant layer is built by multiple welding passes to reach the required thickness.
5. Multi-Layer Deposition Control
- Each layer must be precisely controlled in thickness
- Cooling is required between passes
- Carbide distribution must remain uniform
This step determines final hardness and wear resistance.
6. Cooling and Stress Relief
焊接后, controlled cooling is required:
- Prevents thermal deformation
- Reduces internal residual stress
- Improves structural stability
7. Straightening and Finishing
Because welding introduces deformation, finishing processes are required:
- Mechanical straightening
- Surface grinding (如果需要的话)
- Dimensional correction
8. 切割和制作
Clad steel plates are often processed into final shapes:
- 等离子切割
- Waterjet cutting (preferred for precision)
- 激光切割 (thin plates)
Special care is needed due to the high hardness of the overlay layer.
9. Quality Inspection
| Test Item | 目的 |
|---|---|
| Hardness test | Verify wear resistance level |
| Bonding strength test | Ensure metallurgical fusion quality |
| Thickness measurement | Check overlay uniformity |
| Surface inspection | Detect cracks or defects |
10. Teda Ganghua Clad Steel Plate Manufacturing Capability
作为专业耐磨钢供应商, Teda Ganghua produces high-quality clad steel plates using controlled welding processes, stable alloy systems, and strict quality inspection standards.
We provide customized wear solutions including cutting, 制造, and engineered wear protection for mining, 水泥, 钢, 和电力行业.
在这里探索我们的耐磨钢产品:
碳化物覆盖板
结论
The manufacturing of clad steel plate involves multiple precise steps including surface preparation, 预热, multi-layer welding, cooling control, finishing, and inspection. This complex process ensures high hardness, 牢固的结合, and long service life in industrial wear applications.
