耐摩耗鋼板の紹介

超硬オーバーレイ (CCO) 被覆摩耗鋼板

耐摩耗鋼板の紹介

Wear-resistant steel plates are made for harsh environments where surface wear is frequent. They are built to handle high pressure, 摩擦, heat, and even 腐食性の または oxidizing 条件. These plates usually have a hard alloy layer added to regular steel, giving them both 靭性 そして 耐久性.

Types of Wear-Resistant Materials

1. Iron-Based Wear-Resistant Alloy

Iron is the main component. Small amounts of 炭素 そして alloy elements 追加されます.
✅ Features: 優れた耐摩耗性, 耐衝撃性, and fatigue strength.
📌 Types:

  • High-carbon low-alloy steel

  • Medium-carbon alloy steel

  • Low-carbon high-alloy steel

2. Nickel-Based Wear-Resistant Alloy

Nickel is used as the base. , クロム, そして モリブデン 追加されます.
✅ Features: High resistance to wear, heat, と腐食.
📌 Types:

  • Incoloy series

  • Inconel series

3. Copper-Based Wear-Resistant Alloy

Copper is the main base. Tin, リン, そして マンガン 追加されます.
✅ Features: 耐摩耗性, 耐食性, and good electrical conductivity.
📌 Types:

  • Monel series

  • Carpenter series

4. Polymer Wear-Resistant Material

これらは non-metal materials made from strong plastic compounds.
✅ Features: Lightweight, strong, corrosion-resistant, and wear-resistant.
📌 Common types:

  • Polyimide

  • PEEK

  • PTFE
    📍 Used in: Bearings, seals, gears

5. Composite Wear-Resistant Plate

Different steel types are layered together.
✅ Features: Strong wear and fatigue resistance with added corrosion protection.
📌 Types:

  • Stainless/Steel

  • Titanium/Steel

  • Aluminum/Steel

6. Wear-Resistant Alloy Cast Iron

Cast iron is mixed with クロム, マンガン, または aluminum.
✅ Features: Excellent resistance to wear and impact.
📍 Used in: バケツ, ハンマー, and other heavy machinery parts.

7. 高炭素, High Chromium Alloy

Made with iron, 炭素, とクロム. The material is hardened by heat treatment.
✅ Features: High hardness and great wear resistance.
📌 Types:

  • Cr12

  • Cr12MoV
    📍 Used for: 切削工具, molds, measuring tools

8. High-Hardness Wear-Resistant Alloy

Includes 炭素, クロム, tungsten, そして バナジウム.
✅ Features: High heat resistance, 強さ, and wear protection.
📌 Types:

  • High-speed steel

  • Hard alloy series
    📍 Used for: Drilling bits, mining tools, and cutters

9. High Wear-Resistant Low-Alloy Steel

A low-alloy steel type with improved wear protection.
✅ Features: Balanced wear resistance and toughness.
📌 Types:

  • MN13

  • CuNiCr series

一般的なアプリケーション

Wear-resistant steel plates are used in various machines and structures exposed to wear:

業界 アプリケーション
Thermal Power Plant Ash ducts, burner nozzles, separator blades
Coal Yard Fan blades, cyclone collectors, stabilizers
Cement Plant Fan linings, cyclone dust collectors
Loading Equipment Hopper linings, ダンプトラックの車体
鉱山機械 Baffles, ブレード
工事 Mixers, brick mold plates
エンジニアリング Excavator parts, loader buckets, drilling rods
冶金 Scraper linings, conveying elbows

Special Mention: Wear-Resistant Plate 360

皿 360 is a special wear-resistant steel product.
✅ Features: 素晴らしい 耐摩耗性, 耐衝撃性, そして 耐食性.
📍 Widely used in:

  • Roads, 橋, airports, warehouses

  • Machinery, 採掘, and chemical industries

  • Ships, furniture, 自動車

Material Overview Table (Form)

タイプ 主な要素 特徴 一般的な使用方法
Iron-Based Alloy fe + C, alloy elements 着る & fatigue resistance General machinery
Nickel-Based Alloy で + Cr, モー, fe High temperature and corrosion resistance High-temp components
Copper-Based Alloy 銅 + Sn, ん, P 耐食性, conductivity Electrical parts, marine equipment
Polymer Material Polyimide, PTFE, PEEK Lightweight, 耐食性 Bearings, gears, seals
Composite Steel Plate 鋼鉄 + Stainless/Ti/Al Mixed metal strength Structural applications
Alloy Cast Iron Cast iron + Cr/Mn/Al Hard and impact-resistant 掘削機バケット, 破砕機
High Cr High C Alloy fe + C + Cr High hardness and wear resistance Tools, molds
High-Hardness Alloy fe + Cr + W + V Heat and wear resistant 切削工具, mining tools
Low-Alloy Wear-Resistant Steel fe + ん, 銅, で, Cr 靭性と耐摩耗性のバランスが取れています Construction and mining machinery

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