Wear Resistant Steel Grades

  • AR (Abrasion Resistant) grades differ mainly by hardness level (HBW).

  • Higher hardness → higher wear life, but lower formability and toughness.

  • AR400 is the most versatile grade, used in most industries.

  • AR500–AR600 offer superior protection in mining and crushing environments.

  • Mn13 provides unmatched impact resistance through work hardening.

Wear resistant steel (also called abrasion resistant steel) is designed to perform under conditions of severe wear and surface friction.
Its grades — such as AR360, AR400, AR450, AR500, and AR600 — differ mainly in hardness, toughness, and fabrication ability.

The number in each grade represents its approximate Brinell hardness value (HBW), which determines how resistant it is to abrasion and impact.

QUB: Quick Understanding Table of Wear Resistant Steel Grades

Grade Approx. Hardness (HBW) Yield Strength (MPa) Impact Toughness (J, -40°C) Weldability & Formability Wear Resistance Typical Applications
AR360 / NM360 320 – 380 900 – 1100 ≥ 30 Excellent Moderate Truck beds, construction liners, agricultural equipment
AR400 / NM400 360 – 440 1000 – 1250 ≥ 27 Very Good High Hoppers, chutes, buckets, dump truck bodies
AR450 / NM450 420 – 480 1100 – 1350 ≥ 25 Good Very High Crushers, conveyor plates, excavator buckets
AR500 / NM500 470 – 540 1200 – 1400 ≥ 20 Moderate Extreme Mining trucks, wear liners, cutting edges
AR600 / NM600 560 – 620 1300 – 1500 ≥ 15 Limited Maximum Knife blades, impact liners, pipelines
High Manganese Steel (Mn13) Work hardens up to 500 HBW ~370 Very High Good (under impact) Self-hardening Crusher jaws, impact walls, railway crossings

Key Performance Differences

  1. Hardness and Wear Resistance

    • Hardness increases from AR360 → AR600.

    • Every 50 HBW increase can improve wear life by 15–25%, depending on the abrasion type.

  2. Impact Toughness

    • Lower hardness grades (AR360, AR400) have better toughness and are suitable for impact + wear environments.

    • Higher grades (AR500, AR600) are best for pure sliding abrasion.

  3. Formability and Weldability

    • AR360 and AR400 can be bent and welded easily.

    • AR500 and above require preheating and controlled cooling to avoid cracking.

  4. Service Life

    • Typical service life improvement over mild steel:

      • AR400: ~3× longer

      • AR500: ~4–5× longer

      • AR600: ~6× longer

Typical Applications by Grade

Grade Industry Application Examples Wear Condition Type
AR360 / NM360 Construction Liners, truck floors, loader bins Medium impact + moderate abrasion
AR400 / NM400 Construction, Agriculture Hoppers, mixers, truck beds Sliding abrasion
AR450 / NM450 Mining, Cement Chutes, feeders, blades High abrasion + occasional impact
AR500 / NM500 Mining, Steel, Power Crusher liners, hammers, conveyor plates Severe sliding abrasion
AR600 / NM600 Energy, Recycling Knife edges, wear rings, impact surfaces Extreme abrasion, low deformation
Mn13 (Hadfield Steel) Mining, Railways Crusher jaws, rail crossings Repeated heavy impact (work hardening)

Grade Selection Guide

Operating Condition Recommended Grade Reason
High impact + moderate wear AR360 / AR400 Better toughness and formability
Continuous sliding abrasion AR450 / AR500 Strong surface hardness and stability
Extreme wear, low impact AR600 Maximum hardness and service life
Repeated impact + deformation Mn13 Work-hardening surface resists cracking

Wear Resistant Steel Grades

Wear Resistant Steel Grades

Wear Resistant Steel Grades

Wear Resistant Steel Grades

Wear Resistant Steel Grades